Industrial steam boiler repair: a second life for your generation equipment

Industrial steam boiler repair: Soluciones Integrales de Combustión (SIC) has successfully repaired an industrial steam boiler at its facilities, restoring the equipment to optimal operating conditions and ensuring maximum safety and energy efficiency.

Project details

• Industrial steam boiler: 8,000 kg/h of saturated steam.
• Working pressure: 16 kg/cm².
• Sector: Cardboard industry.
• Location: Plant in Catalonia.

Industrial steam repair: extending the service life of the installation

Reparing industrial steam boilers allows for the restoration of equipment subjected to high operating temperatures and pressures, addressing breakdowns, corrosion-related wear, and damage resulting from continuous use. Specialized intervention makes it possible to extend the boiler’s service life, reduce investment costs, and improve the facility’s energy efficiency.

These measures are essential for preventing major breakdowns, minimizing production downtime, and ensuring compliance with current safety regulations.

Key Repair Servicesr

At SIC, we carry out repairs both at the client’s site and in our own workshops, offering a comprehensive service that ranges from engineering to the supply of genuine or compatible spare parts.

Common interventions include:

• Replacement of smoke tubes
• Replacement of tube sheets
• Replacement of water-cooled partitions
• Replacement of furnace tubes/fireboxes
• Burner repair and maintenance, including adjustment and flue gas analysis
• Thermal insulation for boilers and piping
• Repair of heat exchangers, valves, and pumps
• Feedwater treatment to prevent scaling and corrosion
• Supply of new and used industrial boilers

Technical processes for industrial steam boiler repair

Each repair requires a thorough diagnosis and the application of specific procedures:

Replacement of tubes and tube sheets
Tubes carrying water or combustion gases are subject to wear caused by high temperatures and corrosion. Replacing them ensures the equipment’s safety and efficiency.

Chemical cleaning
Limescale deposits, oxides, and soot residues are removed using specialized products. A clean boiler transfers heat more effectively and reduces fuel consumption.

Burner repair
Combustion systems are inspected and adjusted to achieve an optimal air-fuel mixture, thereby improving performance and reducing emissions.

Inspection of valves and pumps
The proper functioning of safety and circulation systems is verified to ensure the installation operates reliably.

Water treatment
Controlling water quality prevents the formation of new scale deposits and protects metal components against corrosion.

Specialists in Industrial Boiler Repair

At Soluciones Integrales de Combustión, we have multidisciplinary teams specializing in the repair and maintenance of:

• Industrial steam boilers
• Industrial burners
• Steam and water piping
• Economizers
• Heat exchangers
• Industrial tanks

Our extensive experience in the manufacturing and repair of industrial boilers allows us to carry out every job in compliance with the original manufacturer’s standards, ensuring maximum reliability and safety for the installation.

If you are looking for a company specializing in industrial steam boiler repair, SIC offers comprehensive solutions tailored to the needs of each industry—ranging from one-off repairs to complete system maintenance.

Learn more about our industrial steam boilers

Discover all of SIC’s areas of activity